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How Star Trek’s Digital Sets and Interactive Exhibits Are Made

Star Trek’s LED-volume stages blend practical foregrounds with digital scenery for filming; the Roddenberry Archive’s separate digital recreations let fans explore ships, rooms, and production history.
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Star Trek’s digital sets are not necessarily all-digital: productions can pair practical consoles, railings, and other foreground pieces with virtual scenery on large LED walls. Actors and crew can see that environment on set as filming happens. The Roddenberry Archive’s interactive recreations serve a different purpose: they let fans explore digital versions of ships and rooms and learn about the production techniques behind them.

How a Star Trek LED-volume set works

An LED-volume stage combines physical construction with digital scenery. The production builds the elements actors need to touch or move around, then uses large LED panels to display the surrounding environment. This hybrid approach can put a visible landscape in front of actors and crew during filming; it does not mean the entire set is virtual or that practical construction and post-production disappear.

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For Discovery Season 4, StarTrek.com described a 270-degree LED-panel augmented-reality wall that displayed imaginary landscapes during filming. Visual effects supervisor Jason Zimmerman explained how the wall let actors and crew experience those environments on the stage. StarTrek.com’s account of the Season 4 AR wall

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How the Enterprise engineering environment was built

For Strange New Worlds, Enterprise main engineering paired a practical foreground—with workstation consoles and guard railing—with a 70-by-30-foot horseshoe-shaped LED volume. Artists created the virtual environments in Unreal Engine. The Roddenberry Archive says the artists coordinated with lighting designers, directors, set designers, and directors of photography so that the digital space worked with the physical set.

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The Archive describes four pre-programmed lighting looks, including “Meltdown” and “Red Alert.” Before filming, the team loaded and adjusted a virtual background to match the foreground; during filming, it could make smaller changes in consultation with the production team. The visible environment could therefore inform actors’ performances while digital imagery and physical scenery contributed to the on-set lighting. Roddenberry Archive: Enterprise engineering

Who plans the virtual world

Virtual environments require coordination before a shoot. In a 2025 interview, Pixomondo described its own process: its virtual art department works with the traditional art department, writers, and, when available, the director and camera department. Early work can include research, world design, mood boards, key art, and prototypes to test how an environment might fit the volume and develop visually and in lighting.

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Pixomondo also described stage operations and traditional visual-effects departments as parts of its team structure. Its account is one company’s workflow, not a universal staffing chart: the interview notes that roles are still developing and vary across companies. It also emphasizes planning digital assets for multiple possible uses, including in-camera work, set extensions, establishing shots, and full-CG shots. Pixomondo’s 2025 virtual-production interview

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How the Archive differs from a filming set

The Roddenberry Archive is a fan-facing digital experience, separate from the stages used to film Star Trek. OTOY and Roddenberry Entertainment announced an expansion on August 4, 2025, adding explorable environments and documentary features. Visitors could explore recreated Enterprise rooms, use in-world transport systems to move between floors, launch shuttles, and interact with objects. The announcement says the experience also connects the recreated spaces to how original sets were brought to the screen.

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Aspect Production LED volume Roddenberry Archive
Purpose Support filming on a studio stage Let fans explore digital recreations and production context
Physical and digital elements Can combine a practical foreground with LED-panel scenery Digital reconstructions of ships and sets
Interaction Actors perform and crew work within the stage environment Visitors navigate spaces and interact with digital objects
Access Production stage Archive website or Apple Vision Pro app, according to the August 2025 announcement

At the time of that 2025 announcement, OTOY and Roddenberry Entertainment reported 20 newly added environments, more than 90 explorable environments in total, and 17 spacecraft available as manipulable 3D models. These are dated announcement figures, not verified live totals. The announcement also describes the Archive as a way to visualize filmmaking techniques such as forced perspective and LED-volume virtual production. OTOY and Roddenberry Entertainment’s August 2025 announcement

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Star Trek’s screen design predates LED volumes

Digital production is a newer chapter in a longer history of making fictional spaces feel coherent. In a StarTrek.com interview, graphic designers Michael and Denise Okuda discuss the franchise’s graphics evolving from details on props and models to animated screen playback and post-production graphics. Denise Okuda describes supervising screen playback, mostly from Deep Space Nine onward.

Production constraints shaped those designs too. Michael Okuda recalls making signage from available office paper when a production could not fund dedicated signs, and describes reusing stock materials and sets to meet tight budgets and schedules. He says, “We tried very hard to be internally consistent, which I think is one of the most important keys to believability.” StarTrek.com’s interview with Michael and Denise Okuda

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For a deeper look at the franchise’s production graphics and design, StarTrek.com also lists The Star Trek: The Next Generation Technical Manual among the Okudas’ behind-the-scenes books. StarTrek.com’s listing of the Okudas’ books

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