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Put Your Raspberry Pi 3 on a Diet by Removing Those Bulky Ports

Removing the Raspberry Pi 3’s bulky connectors can create a much thinner embedded board, but the destructive rework sacrifices standard access and demands real soldering skill.
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Removing the Raspberry Pi 3’s USB, Ethernet, GPIO, HDMI, CSI and DSI connectors can make the board far thinner for a permanent, space-constrained installation. Pimoroni’s 2017 project showed the approach, but it is destructive electronics rework: you lose the normal plug-in ports and can permanently damage the board.

What the modification removes

The project keeps the Pi 3’s main computer circuitry while stripping away connectors that add height and width. The demonstrated work covered:

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  • USB sockets
  • Ethernet socket
  • GPIO header pins and their plastic shroud
  • HDMI connector
  • CSI camera connector
  • DSI display connector

Pimoroni first unfolded the metal housings around the USB and Ethernet sockets, removed their plastic interiors, and then desoldered the remaining pins. Hot air was used for the GPIO shrouding and the HDMI, CSI and DSI connectors. A solder sucker and desoldering braid cleaned excess solder from the joints.

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Why remove ports from a Pi 3?

The point is not cosmetic. A normal Pi 3 is difficult to fit into a narrow enclosure or embedded product when its connector stack determines the available clearance. Removing those parts can produce a much thinner custom board after the prototype has been tested with standard ports.

Raspberry Pi’s coverage of the project described the slimmed board as a way to retain Pi 3 capability in a tight installation. External peripherals may still be connected in a custom design, but port removal does not preserve convenient, universal plug-in access; the final wiring must be designed around the installation.

What thickness and power result were reported?

Pimoroni described the modified Pi 3 as almost as thin as a Pi Zero. It remained slightly thicker because the Pi 3’s microSD slot is mounted on the underside. The “World’s Thinnest” wording was playful and was not an officially ratified Guinness World Records claim.

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In the same 2017 project write-up, Pimoroni reported about 260 mA at idle before the modification and 180 mA afterward, after disabling USB, Ethernet and HDMI in software. That is a single historical project result, not a controlled measurement or a guaranteed saving for every Pi 3. The reduction cannot be attributed to removing metal shells alone: software disabling was part of the reported configuration.

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Equipment and skill required

This is hot-air and through-hole desoldering work on a multilayer computer board. The demonstrated equipment included:

  • A hot-air gun or, preferably, a controlled hot-air rework station
  • A soldering iron for touch-up work
  • A desoldering pump (solder sucker)
  • Desoldering braid

Work slowly, control heat, and avoid lifting pads or damaging nearby components. Raspberry Pi’s account stresses patience and knowing what you are doing; Hackster’s coverage likewise characterizes the desoldering as difficult for an uninitiated person. No source establishes a failure rate or guarantees that a modified board will continue to operate, so permanent board damage must be treated as a real possibility.

What you give up after the ports are gone

Removed part Immediate consequence Design implication
USB sockets No normal USB plug-in access Plan internal wiring or another interface for required peripherals
Ethernet socket No network cable connection Provide networking through the installation’s custom hardware or wireless design, if suitable
GPIO header pins No ready-made jumper connections Use carefully planned direct wiring to the GPIO pads or another expansion method
HDMI connector No standard display cable Use an installation-specific display connection or configure the device headlessly
CSI and DSI connectors No standard camera or display ribbon connection Only remove them when the final hardware plan does not require those sockets

The computer does not become a full-size Pi with hidden connectors. Once the sockets are removed, access is less convenient and every required connection has to be accounted for before the board is enclosed.

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Should you use a stripped Pi 3 or a Pi Zero?

The decision is mainly a trade-off between physical size and computing capability.

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Option Best fit Important limitation
Stripped Raspberry Pi 3 A narrow build that specifically needs Pi 3 capability Requires destructive rework and custom connections
Raspberry Pi Zero or Zero W A project where the smaller footprint is more important and Zero-class capability is sufficient May not provide the capability your Pi 3 design requires

If a Zero or Zero W meets the application’s computing and interface requirements, choosing it avoids board surgery. Choose the stripped Pi 3 only when its capability is necessary and the enclosure’s thickness constraint justifies the risk and engineering effort.

A sensible workflow for an embedded build

  1. Prototype with the standard board. Confirm the operating system, peripherals, power arrangement and thermal behavior before removing anything.
  2. Draw the final connection plan. Identify how networking, input devices, displays, cameras and GPIO signals will be wired after the sockets disappear.
  3. Measure the enclosure. Verify that connector removal solves the actual clearance problem, including the underside microSD slot.
  4. Practice the rework. If you lack hot-air and desoldering experience, use a sacrificial board or have the work performed by someone skilled in electronics rework.
  5. Remove and clean the connectors. Follow the hot-air, solder-sucker and braid approach described by Pimoroni, using controlled heat and inspecting every pad.
  6. Test before installation. Check for shorts and boot the board before permanently enclosing it. Then verify every custom peripheral connection.

Bottom line

A connector-stripped Pi 3 can fit a narrow embedded enclosure while retaining the Pi 3 computer, and Pimoroni’s project demonstrated a near-Pi-Zero thickness result. It is not a beginner modification or a harmless slimming trick: USB, Ethernet, GPIO, HDMI, CSI and DSI access are sacrificed, custom wiring is required, and a mistake can destroy the board. For a simpler small installation, use a Pi Zero or Zero W when its capabilities are enough.

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