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Freedom251 › Blog › ANSI/PLATO FL 1

How to Test a Flashlight’s Runtime and Brightness at Home

By Freedom251 Team · · 10 min read

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You can make a useful home flashlight test with a fixed-distance lux meter, a timer and a controlled setup. The result will show how illuminance changes over time and how long the light stays above a threshold you choose. It will not, by itself, establish the flashlight’s total lumens: lumens are total luminous flux and require integrating-sphere photometry.

For a fair comparison, keep the mode, battery condition, distance, aim, surroundings and endpoint identical. Report readings as lux at a stated distance, and label whether your runtime means time to a practical brightness threshold, time to a standard-style endpoint or time until shutoff.

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Decide what your test is meant to answer

“Brightness” and “runtime” are not single measurements. Choose the question before switching on the light, because each question needs a different result.

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Relative brightness

This compares two or more lights under the same geometry. Record lux at the sensor after the same elapsed time, such as 30 seconds, and use the same mode and batteries. The result is a relative illuminance comparison, not a lumen rating.

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Time to usable light

Choose a minimum lux value that represents the light you need for your task. Examples might be the reading that still lets you walk safely through a room or read a map. The value is your own practical threshold; it is not automatically the runtime claimed under ANSI/PLATO FL 1.

Time to switch-off

Start the timer at activation and stop it when the flashlight turns off or its protection circuit stops producing visible light. This measures total elapsed operation, including dim periods. It can be useful for emergency planning, but it does not describe how bright the light remained.

What ANSI/PLATO FL 1-2025 means

ANSI’s catalog lists ANSI/PLATO FL 1-2025 as the current edition for portable directional lighting. Its scope includes light output, runtime, beam distance, peak beam intensity, impact resistance, and water and dust protection. The 2025 revision adds treatment for Short-Duration Elevated Brightness (SDEB), the category commonly used for turbo or boost modes.

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PLATO describes the purpose of the standard this way: “The ANSI/PLATO FL 1 Standard has always been about giving manufacturers, retailers and consumers a consistent way to understand and compare portable lighting performance.” The public explanation is useful for understanding the definitions below; formal compliance testing requires the complete standard and its specified equipment.

Mode category Output measurement window after activation FL 1 runtime endpoint What the endpoint means
Ordinary mode (not SDEB) Between 30 seconds and two minutes Output reaches 10% of the initial output measured at 30 seconds Runtime is tied to a brightness level, not necessarily to darkness or switch-off
Short-Duration Elevated Brightness (SDEB) One to 10 seconds Output falls to 90% of the maximum measured in that interval The test captures the short boost period rather than a long, lower-output run

For an ordinary mode, the standard’s starting point is the output at 30 seconds, and the run ends at 10% of that value. It does not promise that the flashlight stays near its initial peak for the entire stated runtime. A home test only reproduces this definition if its setup can measure output in the required way and apply the same endpoint.

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Equipment for a repeatable home test

  • Flashlight and the manufacturer-recommended battery type: use a fully charged rechargeable pack or a fresh, matched set of replaceable cells. Record the battery condition and chemistry exactly as used.
  • Digital lux meter: this is optional but provides a direct illuminance reading at the sensor. Choose a range that will not overload at the brightest point.
  • Timer or data logger: a phone timer or spreadsheet is adequate for elapsed time. Logging does not calibrate the optical sensor; it only improves the time record.
  • Stable mounts: use a tripod, clamp or blocks so the flashlight and meter cannot move during the run.
  • Darkened enclosure or room: reduce daylight and changing room lights. A box with a non-reflective interior can help, provided it does not overheat the flashlight.
  • Tape measure or ruler: measure the flashlight-to-sensor distance rather than estimating it.

A phone’s ambient-light sensor can provide a rough comparison when no meter is available, but phone hardware and apps are not verified here for calibrated flashlight testing. Treat those readings as relative only, and identify the phone and app if you publish them.

Build the measurement setup

Fix the geometry

Place the flashlight and sensor at a measured, repeatable distance. One metre is a practical choice and matches the fixed flashlight-to-surface spacing used in a published Lawrence Berkeley National Laboratory illuminance study. That study used a dark box and controlled positioning; it is a precedent for fixed geometry and reduced stray light, not a complete household recipe or an FL 1 lumen test.

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Aim the flashlight at the same point on the sensor for every run. Mark the positions on the table or floor. Keep the sensor orientation unchanged. Do not compare a reading taken at one distance with a reading taken at another as though distance had no effect.

Control ambient light and reflections

Close curtains, turn off room lights and allow your eyes to adjust before starting. Keep the meter’s sensor shielded from windows, screens and reflective walls. If you use a box, leave enough ventilation for the light and battery; heat can cause a regulated flashlight to step down earlier.

Check the meter’s range

Turn on the meter and verify that the display responds without showing an overload indication at the intended mode. If the reading is beyond the instrument’s range, move to a lower-output mode or use a greater distance, then use that new distance for every comparison. Record the change rather than silently mixing distances.

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Run the test step by step

  1. Write the test definition. State the flashlight model, mode, battery type and condition, distance, sensor orientation, ambient-light control and endpoint. Decide whether the endpoint is a chosen lux threshold, an FL 1-style threshold for context, or switch-off.
  2. Prepare the battery. Start with a fully charged rechargeable battery or a fresh matched set of replaceable batteries. Follow the flashlight and battery makers’ instructions; do not substitute an unapproved cell merely to extend the run.
  3. Mount both devices. Secure the flashlight and lux meter at the marked positions. Measure the distance from the emitting lens to the sensor plane and write it down.
  4. Zero or settle the meter. With the flashlight off, confirm that the ambient reading is stable. If the meter has a zero, hold it as directed by its manufacturer.
  5. Start simultaneously. Activate the selected mode and start the timer. Record an initial reading only if your meter can capture it without saturating; otherwise make the first defined reading at 30 seconds.
  6. Capture the starting value. For a normal-mode comparison, record the lux value at 30 seconds. If you are studying a boost mode, add readings during the first 10 seconds so the brief maximum is not missed.
  7. Log at regular intervals. Record lux at a fixed cadence such as every 30 seconds or every minute. Use the same cadence for every flashlight. Note visible step-downs, flicker, warnings or mode changes.
  8. Apply your endpoint. Stop at the first reading below your chosen usable-light threshold, at the FL 1-style threshold you have explicitly defined, or when the light switches off. Do not call one endpoint by another name.
  9. Record the final conditions. Note elapsed time, final lux, battery voltage if you can measure it safely, room temperature if relevant, and any thermal or low-battery indicator.
  10. Repeat important runs. Reposition and rerun the test at least once when the result will guide a purchase, an emergency plan or a published comparison. Placement, ambient light, battery state and thermal regulation can all change the curve.

How to measure brightness honestly

Lux is illuminance at a point

Lux describes the amount of light arriving at the meter’s location. A fixed-distance reading is useful for comparing the same beam under unchanged conditions. Report it as, for example, “1,240 lux at one metre, hotspot aimed at the sensor, after 30 seconds.” Include the mode and battery condition.

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Lumens are total luminous flux

Lumens describe the flashlight’s total visible-light output across its full angular distribution. A laboratory measurement integrates that output, typically with a spectroradiometer and integrating-sphere system plus calculation software. One lux number from a wall or sensor cannot establish total lumens because beam angle, hotspot size, spill and spectral response all affect the point reading.

Do not convert a single lux value into lumens

There is no universal conversion from a home lux reading to lumens. Two lights can produce the same lux at the sensor while distributing very different amounts of light outside the measured point. Conversely, a wide flood beam can produce lower hotspot lux while illuminating a larger area.

Ceiling-bounce comparisons

An indirect ceiling or wall bounce can reduce the influence of a sharply focused hotspot in an informal comparison. The collected standards and studies do not validate one particular do-it-yourself bounce protocol, so describe it as an informal relative test. Keep the flashlight height, angle, surface, distance and meter position identical for every run.

Turn readings into a runtime result

Use a time-series table

Do not report only the longest time until darkness. A time series shows whether the light regulates output, steps down from a boost, or dims gradually.

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Endpoint Reading at the chosen threshold or shutoff Write the exact endpoint and elapsed time

Calculate a practical threshold

Choose the minimum lux value before the run, then stop when the reading first falls below it. For example, if your defined threshold is 100 lux at one metre, report “time to below 100 lux at one metre,” not simply “runtime.” A flashlight that remains on for another hour at 5 lux has a longer shutoff time but failed the 100-lux task much earlier.

Put the FL 1 definition beside the home result

If you want a standard-oriented comparison, calculate 10% of the ordinary-mode reading taken at 30 seconds. Label the result as an approximation only if your meter, geometry and timing do not meet the standard’s complete procedure. For an SDEB mode, the relevant reference is 90% of the maximum measured one to 10 seconds after activation. These thresholds are different, so do not apply the ordinary-mode calculation to a boost mode.

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Compare two or more flashlights fairly

Use a test matrix rather than a single headline number. Run each light in the mode you intend to compare, with batteries in the same starting condition and the same physical setup.

Comparison item What to record Why it matters
Early brightness Lux at the same distance and elapsed time Shows initial illuminance under your chosen geometry
Brightness retention Lux at fixed later times and the percentage of the starting reading Reveals regulation, step-downs and gradual dimming
Usable runtime Time to the same stated lux threshold Compares task-oriented endurance
Shutoff runtime Time until output stops Separates total operation from useful brightness
Conditions Mode, battery, distance, aim, temperature and ambient-light control Prevents setup differences from masquerading as performance differences

Beam shape affects perceived usefulness and reach. A focused beam can produce high center lux and illuminate a distant target, while a flood beam spreads light over a wider area. Brightness alone therefore cannot predict how far the beam will be useful; beam shape is a separate observation to record.

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Common problems and corrections

The readings drift while nothing was moved

Check for daylight, a changing screen, reflective surfaces or the meter’s automatic range. Repeat with the room darker, cover stray light from the sensor and disable automatic display or range changes if the instrument permits.

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The first reading is impossibly high or blank

The sensor may be saturated. Use a lower mode or greater distance, wait for the display to settle and record the new geometry. Never compare the saturated value with a valid reading from another light.

The flashlight steps down quickly

High-output modes often respond to heat or battery voltage. Note the time and lux at the step-down rather than treating it as a fault. Keep ventilation consistent between runs and do not place a hot light against a flammable surface.

Two runs disagree

Verify battery charge, mode selection, sensor aim and distance. A small angular shift can move a tight hotspot away from the sensor. Re-mark the positions and repeat until the setup, not guesswork, explains the difference.

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A phone gives a different result from a lux meter

Phone sensors have unknown calibration, spectral response and automatic processing. Use one phone, one app and one fixed setup only for rough relative comparisons, and do not present the result as calibrated lux or lumens.

Safety and record-keeping

  • Follow the flashlight and battery manufacturers’ charging, polarity and operating instructions.
  • Stop a run if the battery, light or enclosure becomes unusually hot, swells, leaks or smells abnormal.
  • Do not leave a high-output light running unattended in a closed box.
  • Keep combustible materials away from a hot head or battery compartment.
  • Store the original data, setup sketch, meter model, battery details and test date so another person can reproduce the run.

For a published result, include the exact endpoint sentence, such as: “Runtime was 47 minutes to below 100 lux at one metre, measured every 30 seconds in medium mode with a fully charged rechargeable battery.” That wording prevents readers from mistaking a user-defined threshold for a standardized lumen or FL 1 runtime claim.

What a home test can and cannot establish

  • It can establish: how illuminance from one flashlight changes over time in your fixed setup; relative differences between lights tested under identical conditions; and time to a clearly stated practical threshold.
  • It cannot establish by itself: total lumens, compliance with every FL 1 requirement, beam distance, peak beam intensity, impact resistance, or water and dust protection.
  • It should always state: mode, battery type and starting condition, distance, aim, ambient-light controls, meter or sensor used, sampling interval, repetitions and endpoint.

A controlled lux test is therefore most valuable as a transparent comparison tool. It answers how a particular flashlight behaves in a defined setup, while laboratory integrating-sphere testing is needed for a total-lumen measurement and formal standard claims.

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