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Freedom251 › Blog › digital printing

How Mondi Used Digital Printing on Brown Packaging for Kärcher’s S 4 Twin Go!Further Sweeper

By Freedom251 Team · · 2 min read

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Mondi says it developed brown-paper packaging with multicolour digital printing and a white underprint for Kärcher’s S 4 Twin Go!Further push sweeper. The design was intended to make the sweeper’s reported recycled-plastic content visible while preserving Kärcher’s colours, small print and barcode legibility. The details come from Mondi’s supplier case study, published 5 October 2026, rather than an independent evaluation.

What the packaging was designed to communicate

The case study concerns the launch of Kärcher’s S 4 Twin Go!Further push sweeper. Mondi reports that plastic components in the sweeper contain 30% recycled material. Kärcher wanted the packaging to convey that product attribute without compromising brand presence, colour reproduction or print quality.

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That figure describes recycled material in the sweeper’s plastic components; it is not a stated recycled-content figure for the packaging. The case study does not give a breakdown of the product’s components or independently verify the claim.

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How white underprinting helps print on brown paper

Mondi says it printed multiple colours digitally onto brown paper, adding a white layer beneath the printed artwork. Brown paper affects how colours appear: placing white under selected areas provides a lighter base, helping colours such as Kärcher’s yellow stand out with greater contrast than they would directly on the brown surface.

#1 Best Overall
Sale
Kärcher Walk Behind Outdoor Push Sweeper S 4 Twin for Workshops, Warehouses or Garages - 5X Faster Than a Push Broom, 5.25 Gallon Capacity, 26.8" Sweeping Width
  • Human-Powered Push Sweeper: The S 4 Twin cleans up to 5 times faster than cleaning with a conventional broom. Perfect for cleaning sidewalks, patios, garages, workshops, driveways, and more
  • Effortless Sweeping: Large bristles let you sweep an area up to 26,000 square feet per hour, and it's powerful side brushes feature a sweeping width of 26.8"
  • Quiet Motorless Operation: The S 4 Twin, operating at a mere 42dB, is exponentially quieter than a leaf blower (93dB to 106dB) and captures dust, rather than blowing it around. It's push-powered design means no electricity or gas is needed
  • Quick Container Disposal: Features a 5.25-gallon waste container that stores more debris and can be quickly removed and emptied without coming into contact with the dirt
  • Lightweight, Sturdy Design: Weighs only 22 pounds and is easy to push with minimal physical effort

According to Mondi, the underprint also helps retain detail in small text and graphic elements and supports EAN barcode legibility. The case study does not include print samples, colour measurements or barcode-scan results, so those benefits are the supplier’s description of the project rather than reported test findings.

What digital printing changes about production

Mondi describes the process as computer-to-print, which does not require printing plates. The company says this supports demand-driven production and can help avoid surplus quantities. That is a proposed production benefit, not a measured result for this packaging run: Mondi provides no order quantity, waste data or comparison with a plate-based or other digital method.

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Sale
KÄRCHER Walk-Behind Outdoor Push Sweeper S 6 Twin, 10 Gallon Capacity
  • Human-Powered Push Sweeper: The S 6 Twin cleans up to 6 times faster than cleaning with a conventional broom. Perfect for cleaning sidewalks, patios, garages, workshops, driveways, and more.Specific uses:Hard Floor Sweeping
  • Effortless Sweeping: Large bristles let you sweep an area up to 32,300 square feet per hour, and it's powerful height-adjustable brushes feature a sweeping width of 33.9"
  • Quiet Motorless Operation: The S 6 Twin, operating at a mere 42dB, is exponentially quieter than a leaf blower (93dB to 106dB) and captures dust, rather than blowing it around. It's push-powered design means no electricity or gas is needed
  • Quick Container Disposal: Features a 10-gallon waste container that stores more debris and can be quickly removed and emptied without coming into contact with the dirt
  • Lightweight, Sturdy Design: Weighs only 33 pounds and is easy to push with minimal physical effort

For a packaging buyer, the practical questions remain project-specific: required volume, setup and changeover needs, colour consistency across production, small-type and barcode performance, substrate and ink suitability, and total environmental impact. This case study does not compare the approach with flexographic, offset or other digital processes, so it cannot establish which is preferable for a different job.

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What is stated about the inks

Mondi says the water-based inks used for the packaging were approved by Swiss Quality Testing Services (SQTS) for use on primary packaging. The announcement does not identify an approval standard, disclose the ink formulation or include supporting test documentation. The statement should therefore be read as Mondi’s account of the approval, not as evidence here of a particular regulatory certification or performance in every packaging application.

Rank #3
Sale
Kärcher Walk Behind Outdoor Push Sweeper S 4 Twin Go!Further for Workshops, Sidewalks, Driveways or Garages with Debris Grabber 5.25 Gallon Capacity, 26.8" Sweeping Width
  • Exceptional Cleaning Efficiency: Clean up to five times faster than a traditional broom, allowing you to reclaim your time while achieving a spotless finish on pavement, patios, and garages
  • Extra-Wide Sweeping Path: Utilize the dual side brushes and a 26.8-inch sweeping width to cover massive areas, up to 26,000 square feet per hour
  • Quiet Motorless Operation: The S 4 Twin, operating at a mere 42dB, is exponentially quieter than a leaf blower (93dB to 106dB) and captures dust, rather than blowing it around. Its push-powered design means no electricity or gas is needed
  • Hygienic Debris Management: Empty the generous 5.25-gallon waste container with a simple "no-touch" removal system that keeps your hands clean, plus features a grabber tool for larger debris
  • Sustainable Go!Further Design: Support a greener planet with a durable sweeper constructed from 30% recycled plastic and shipped in eco-conscious packaging made from at least 80% recycled paper
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What Kärcher said

Janis Walker, Lead Buyer Packaging at Kärcher, said: “As a long-standing partner, we particularly value Mondi’s ability to translate our requirements for brand impact and sustainability into packaging solutions that work in practice. For the launch of our new push sweeper, Mondi helped make the sustainability concept of our product visible on the packaging without compromising colour reproduction, design quality or brand presence.”

The project details and quotation appear in Mondi’s case study, published 5 October 2026. It documents the supplier’s account of a specific packaging project; it does not publish quantified environmental outcomes or an independent comparison of print methods.

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Sale
KÄRCHER Pro Walk Behind Outdoor Push Sweeper, KM 70/20 C 2SB, Two Bristle Brushes, Sweeps up to 20,000 ft²/h - 11 Gallon Capacity - for Commercial Use in Warehouses, Workshops, and More
  • Enhanced Cleaning Performance: The inclusion of two side brushes and a cleaning path of 36 inches allows this sweeper to effectively clean right up to corners and edges, providing a more comprehensive clean. This is ideal for cleaning areas up to 20,000 square feet
  • Durable and Ergonomic: Built with a sturdy frame, this machine features an adjustable push handle with three adjustment options for excellent ergonomics. The foldable handle allows for space-saving storage
  • Optimal Cleaning on Various Surfaces: The main roller brush can be adjusted in six steps, achieving an optimal cleaning result on different floors. The main roller brush is also driven by both wheels for excellent performance
  • Effective Dust Control: A prominent dust filter cleans the exhaust air and prevents dust from flying up during sweeping. The filter system is easily accessible for quick and easy replacement
  • The Set includes: The Kärcher KM 70/20 C 2SB sweeper, a main roller brush, two side brushes for edge cleaning, and a large 11-gallon debris hopper
Rank #4
Sale
VEVOR Walk-Behind Hand Push Floor Sweeper with 25.6" Sweeping Width
  • Sweeping Faster and Smarter: VEVOR walk-behind hand push floor sweeper adopts human-powered sweeping mechanism, breaking free from the electricity and fuel constraints. No need for repetitive back-and-forth movements like laborious brooms, our large side brushes cover 25.6-inch large sweeping paths in one go, ensuring thorough and rapid cleaning, 5 times faster than traditional brooms.
  • Large Capacity, Effortless Cleaning: Comes with a large 5-gallon waste container, our walk-behind floor sweeper eliminates the need for frequent trash emptying, and free you from the hassle of constant clean-up. With its hidden front wheel and 2 large rear rolling wheels, it moves effortlessly on various surfaces with low noise, from smooth floors to uneven terrain, making cleaning a breeze.
  • Adjustable & Foldable Handle: The angle and height of the push handle are adjustable in two gears, ensuring a perfect fit for users of all heights and operating the manual floor sweeper more comfortably. Additionally, the foldable handle allows for easy upright storage, taking up minimal storage space. Such an ergonomic, compact, and space-saving sweeper, you deserve it!
  • Easy to Operate: Crafted with quality plastic and metal materials with surface paint treatment, VEVOR manual hand push sweeper boasts excellent texture and durability. Its lightweight body and excellent maneuverability allow for easy operation by a single person. With a straightforward 5-step assembly process, you can start using it anytime, anywhere.
  • Widely Applicable: Our lightweight non-electric yard sweeper effortlessly glides across any surface, making it easy to clean sidewalks, patios, garages, workshops, driveways, yards, roads and more. It can quickly collect and clean leaves, debris, garbage, weeds, and waste from concrete, asphalt, tile, marble, and linoleum surfaces in seconds. Enjoy spotless floors with minimal effort !

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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digital printingKärcherMondipackagingSustainability

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